There are three goals of TPM:

1. Maximize equipment effectivness (overall operating efficiency) of each piece of equipment
2. Provide a system of comprehensive maintenance for the life cycle of the equipment
3. Train all departments that plan, design, use and maintain the equipment

Why use it: To improve overall equipment effectiveness (OEE) and eliminate related productivity losses.

Where to use it: The goal of any TPM program is to eliminate losses tied to equipment maintenance or, in other words, keep equipment producing only good product, as fast as possible with no unplanned downtime.

When to use it: TPM is built on thorough productive maintence, which adds maintence prevention and maintainability improvement to conventional preventive maintence activities. TPM is unique in its use of autonomous maintence (or operator maintenance) as well as small-group activities to accomplish these goals. TPM improvement activities seek to reduce life cycle costs by eliminating the "6 Big Losses" These include:

• Equipment failure
• Setup and adjustment
• Idling and minor stoppages
• Reduced speed
• Process defects
• Reduced yield

TPM activities aim to reduce these losses to zero, to restore plant and equipment to their ideal conditions and to maintain tham at that level.

How to use it: TPM is implemented by project teams made up of production engineers, maintenance staff, line foremen and operators. The Templates provided are divided into subsections to follow the logical implementation of TPM in the work place.

Name Format Preview (Click to enlarge)   Front index page outlining and linking to templates the seven steps in the TPM process Microsoft Excel Format   Cleaning Guide Microsoft Excel Format   Cleaning Assessment Microsoft Excel Format   Abnormality Form Microsoft Excel Format   Improvements Form Microsoft Excel Format   Eliminating Contamination and Inaccessible Areas Microsoft Excel Format   Hard to Access Areas Microsoft Excel Format   General Inspection Checklist Microsoft Excel Format   Lubrication Checklist Microsoft Excel Format   Fastener Checklist Microsoft Excel Format   Pheumatics Checklist Microsoft Excel Format   Hydraulics Checklist Microsoft Excel Format   Electrical Checklist Microsoft Excel Format   Drives Checklist Microsoft Excel Format   Skills Matrix Microsoft Excel Format   Autonomous Maintence Standard (AMS) Microsoft Excel Format   Maintenance Failure Mode and Effects Analysys (MFMEA) Microsoft Excel Format   One Point Lesson (OPL) Microsoft Excel Format   Problem Tag Microsoft Excel Format   OEE Worksheet Microsoft Excel Format

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Tom

Posted 217 days ago

Nice templates

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