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What is it: Total Productive Maintenance (TPM) ensures that every machine in a production process is always able to perform its required tasks and that production is never interrupted.

There are three goals of TPM:

  1. Maximize equipment effectivness (overall operating efficiency) of each piece of equipment
  2. Provide a system of comprehensive maintenance for the life cycle of the equipment
  3. Train all departments that plan, design, use and maintain the equipment

Why use it: To improve overall equipment effectiveness (OEE) and eliminate related productivity losses.

Where to use it: The goal of any TPM program is to eliminate losses tied to equipment maintenance or, in other words, keep equipment producing only good product, as fast as possible with no unplanned downtime.

When to use it: TPM is built on thorough productive maintence, which adds maintence prevention and maintainability improvement to conventional preventive maintence activities. TPM is unique in its use of autonomous maintence (or operator maintenance) as well as small-group activities to accomplish these goals. TPM improvement activities seek to reduce life cycle costs by eliminating the "6 Big Losses" These include:

  • Equipment failure
  • Setup and adjustment
  • Idling and minor stoppages
  • Reduced speed
  • Process defects
  • Reduced yield

TPM activities aim to reduce these losses to zero, to restore plant and equipment to their ideal conditions and to maintain tham at that level.

How to use it: TPM is implemented by project teams made up of production engineers, maintenance staff, line foremen and operators. The Templates provided are divided into subsections to follow the logical implementation of TPM in the work place.


  Name
Format
Preview (Click to enlarge)
  Front index page outlining and linking to templates the seven steps in the TPM process
Microsoft Excel Format
Microsoft Excel
Format
Front index page outlining and linking to templates the seven steps in the TPM process.
  Cleaning Guide
Microsoft Excel Format
Microsoft Excel
Format
Cleaning Guide
  Cleaning Assessment
Microsoft Excel Format
Microsoft Excel
Format
Cleaning Assessment
  Abnormality Form
Microsoft Excel Format
Microsoft Excel
Format
Abnormality Form
  Improvements Form
Microsoft Excel Format
Microsoft Excel
Format
Improvements Form
  Eliminating Contamination and Inaccessible Areas
Microsoft Excel Format
Microsoft Excel
Format
Eliminating Contamination and Inaccessible Areas
  Hard to Access Areas
Microsoft Excel Format
Microsoft Excel
Format
Hard to Access Areas
  General Inspection Checklist
Microsoft Excel Format
Microsoft Excel
Format
General Inspection Checklist
  Lubrication Checklist
Microsoft Excel Format
Microsoft Excel
Format
Lubrication Checklist
  Fastener Checklist
Microsoft Excel Format
Microsoft Excel
Format
Fastener Checklist
  Pheumatics Checklist
Microsoft Excel Format
Microsoft Excel
Format
Pheumatics Checklist
  Hydraulics Checklist
Microsoft Excel Format
Microsoft Excel
Format
Hydraulics Checklist
  Electrical Checklist
Microsoft Excel Format
Microsoft Excel
Format
Electrical Checklist
  Drives Checklist
Microsoft Excel Format
Microsoft Excel
Format
Drives Checklist
  Skills Matrix
Microsoft Excel Format
Microsoft Excel
Format
Skills Matrix
  Autonomous Maintence Standard (AMS)
Microsoft Excel Format
Microsoft Excel
Format
Autonomous Maintence Standard (AMS)
  Maintenance Failure Mode and Effects Analysys (MFMEA)
Microsoft Excel Format
Microsoft Excel
Format
Maintenance Failure Mode and Effects Analysys (MFMEA)
  One Point Lesson (OPL)
Microsoft Excel Format
Microsoft Excel
Format
One Point Lesson (OPL)
  Problem Tag
Microsoft Excel Format
Microsoft Excel
Format
Problem Tag
  OEE Worksheet
Microsoft Excel Format
Microsoft Excel
Format
OEE Worksheet
USD $39.95
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Comments page 1 of 1
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harsha
Posted 1033 days ago
Usefull
Tom
Posted 1700 days ago
Nice templates